Building effective
physical tools requires more than just a proof-of-concept—it demands a structured engineering approach to
hardware and firmware development that balances performance, reliability, and real-world usability. Whether you’re designing a
long-range skimmer, an embedded implant, or a portable badge cloning rig, understanding the full lifecycle—from design to deployment—is critical.
In this talk, I will cover the
end-to-end development of physical offensive security tooling, covering:
- PCB Design & Prototyping – selecting the right components, designing efficient circuits, and iterating on prototypes.
- Firmware Development – optimizing performance for real-world badge cloning, debugging, and working with RFID/NFC protocols.
- 3D Modeling & Enclosures – designing functional, concealable, and durable hardware for offensive security use.
- Manufacturing & Scaling – navigating small-batch production, sourcing components, and preparing for market or internal deployment.
If you’ve ever considered building your own offensive security equipment—or want to understand how these tools evolve from hacker-built prototypes to polished, field-ready devices—this talk will provide
practical engineering insights to take your ideas from the workbench to the real world.
